Stainless Steel Exhaust Systems – Follow up

Jeff Cochran, CH-750 builder from Alabama with a running 2,850 cc engine, writes:

Welcome back to the world wide web. You have been missed. Questions about the installation of your SS exhaust pipes. First, if ceramic coating of mild steel is bad, what about wraps on the SS system (except for the heat muff section)? Next, do the Heat Muff Box Ends need to be attached to the pipe and if so what is the best and worst method? And last, you say the pipes do not require tail pipe brackets, but the 601 Installation Manual calls for a steel tubing brace across the ends?
The new site is great, keep blogging.


Good to hear from you. The photo above is the first run of your engine at Corvair College #19.

Wrapping the pipes is bad for mild steel for the same reason why ceramic coating the outside of mild steel is bad: It keeps heat trapped in the steel, and mild steel can’t take this. If you look at the pictures of our Pietenpol in the late 90s at our page, it had wrapped exhaust. I learned my lesson then. As a concept, it is worse than ceramic coating steel because when it cracks or disintegrates, you can’t see it. The only Corvair builder who I can think of who found this out the hard way was 601 builder and pilot Scott Laughlin. His wrapped mild steel exhaust gave in in about 100 hours, but he initially didn’t see it because it was wrapped. Wrapping the exhaust had its heyday in drag racing 25 years ago before coatings were available. Today they are a fashion statement on custom motorcycles. I can attest that it doesn’t work all that great either. My motorcycle, a Buell XB12X Ulysses came secondhand with a wrapped exhaust right where it passes my right thigh. It still radiates enough heat to be very uncomfortable. Sooner or later I am going to send the header pipes out to Jet Hott in Texas to have them ceramic coated inside and out. The best way to secure the heat muff ends it to get the box built and fitted right where you want it and then let a local welder put two tack welds on each end. The welds don’t have to be very big, two spots 1/4″ in diameter will do it. Other builders have used a hoseclamp above and below the box. Avoid anything that would puncture the main exhaust tube like a rivet or a screw. Your Zenith Installation Manual is an early one where we experimented with tying the ends of the pipes together aft of the nose gear. Subsequent experience has shown that this isn’t necessary.

Thank you,


This follow up came in from Gary Burdett, 750 builder from Illinois, also building up a 2,850 cc engine:

I take it that the short stubs are the place for the egt clamps.


If you’re planning on 6 egts, the stacks are the place to go. However, a majority of Zenith builders are using just 2 egts, one in each pipe, allowing them to monitor each side of the engine. In this case, they mount it about 6″ past the last stack.

Thank you.


Leave a Reply

This site uses Akismet to reduce spam. Learn how your comment data is processed.

%d bloggers like this: