Builders:
Here is the second half of the revised numbering system:
I revised the 2600 group at 8:30 pm est 3/21
I revised the 3300 group at 10:25 pm est 3/21
Starter group (2400)
2401- Starter
2402- Starter brackets w/hardware
2403- Tail bracket
2404- Fine gear
2405- Top cover
2406- Top cover gasket
2407- 5/16″ top cover hardware
2408- Ring gear
Hub group (2500)
2501(A)- Gold hub
2501(B)- Short gold hub
2501(C)- Black hub
2502- Hybrid studs and washers -6-
2503- Safety shaft, nut, washer and cotter pin
Top oil group (2600)
2601 (S)- Standard Gold Oil filter housing with 5/16″ hardware
2601 (R)- Reverse Gold Oil filter housing with 5/16″ hardware
2602- Oil filter housing gasket
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Oil cooler group (2700)
2701- Stock oil cooler
2702- Oil cooler mount
2703- Oil cooler mount gasket
2704- Oil cooler O-rings
2705- Oil cooler mount bolts 5/16″
2706- 3/8″ oil cooler mount bolt
2707- GM oil cooler side baffling
2708- Outboard oil cooler mount bolt
2709- Oil filter nipple (20mm)
2710- Oil filter
Heavy duty oil cooler group (2800)
2801- Heavy duty aircraft oil cooler
2802- Gold sandwich adapter
2803- NPT to -6 fittings -4-
2804- AN-6 hoses to cooler
2805- Cooler block off plate and hardware
2810- Oil filter (same part as 2710 filter)
NOTE: If you opt for group 2800, then delete group 2700.
Standard charging system group (2900)
2901- Front alternator bracket set
2902- Mounting hardware
2903- Permanent magnet alternator
2904- Altermator mounting hardware
2905- Drive belt
NOTE: If you opt for group 2900, then delete group 2950.
Rear charging system group (2950)
2951- Rear alternator bracket
2952- Mounting hardware
2953- Permanent magnet alternator
2954- Alternator mounting hardware
2955- Drive coupling
NOTE: If you opt for group 2950, then delete group 2900.
Weseman 5th bearing group (3000)
3001- Bearing kit (designed for short gold hub 2501B)
3002- Alteration to standard gold hub (2501A)
3003- Alteration to black hub (2501C)
NOTES: Selecting this bearing option allows deleting the 2300 group. Contact Dan Weseman directly at FlyWithSPA.com for more information.
5th bearing oil line group (3050)
3051(A) – Oil feed line & fittings, Standard oil filter housing
3051(B) – Oil feed line & fittings, Reverse oil filter housing
RoysGarage.com 5th bearing group (3100)
3100- Bearing system assembly, Alteration to gold hub, oil feed line and fittings and modified starter brackets, etc. NOTE: Typically, builders selecting this option will be fulfilling the following groups: 1000, 1100, 1200 and deleting 2300. Contact Roysgarage.com for detailed pricing.
William Wynne 5th bearing group (3200)
3200- Bearing assembly system and sub components
NOTE: This bearing takes the place of groups 1000, 1100, 1200 and deletes 2300. Bearing system is not in production at this time.
Ignition group (3300)
3301 (E/P)- Electronic/points distributor with gasket
3301 (E/P/X)- E/P Deluxe w/ connector, studs, and gasket
3301 (D-P)- Dual points distributor assembly with gasket
3302- Hold down clamp, spring and nut
3303- Secondary wire set
3304- Sparkplug set -6-
Airframe ignition group (3400)
3401- Ignition coils -2-
3402- Condensors -1 or 2-
3403- HT switch unit (MSD)
3404- Coil to switch wires
3405- HT pass through
3406- Coil to pass through wire
3407- Pass through to distributor cap wire
3408- SPDT-DPDT switch
3409- Ignition fuse box
3410- Nason switch
3411- Tach pickup
Airframe charging group (3500)
3501- Voltage regulator
3502- PMOV
3503- Master solenoid
3504- Power bus/fuse box
3505- Main electrical pass through
3506- Battery
Intakes and carburetors (3600)
3601- Intake manifolds
3602(A)- Marvel MA3-SPA
3602(B)- Stromberg NAS-3
3602(C)- Ellison EFS-3A
3602(D)- Sonex AeroCarb – 38mm
3602(E)- Zenith 268
3602(F)- Rotec #3
3602(G)- 1 barrel Carter downdraft
3602(H)- Reserved
3602(I)- Reserved
3603- Carb heat
3604- Air filters
3605- Throttle cables
3606- Primers
EFI Electronic fuel injection (3700)
3701- FlyCorvair/Falcon
3702- RoysGarage
3703- Johnson/Holley
Mechanical fuel injection (3800)
3801- Airflow performance
3802- Precision systems
Stainless exhaust systems (3900)
3901(A)- Zenith 601/650/750/705 system
3901(B)- Universal #1 – KR-2, 2S, etc.
3901(C)- Universal #2 – Piet, Kitfox, Wagabond, etc.
3901(D)- Universal #3 – Tailwind, etc.
3901(E)- Reserved
3901(F)- Reserved
3902- Mufflers
3903- Y-pipes
Notes on turbo/321 pipes
Notes on iron manifold systems
Propellers and spinners (4000)
4001- Vans 13″ spinner assembly
4002- Front spinner bulkhead for Warp Drive props
4003- Warp Drive props
4004- Warp Drive mounting hardware
4005- Wood prop crushplate
4006- Sensenich props
4007- Tennessee props
4008- Reserved
4009- Reserved
4010- Reserved
Baffling and cowls (4100)
4101- Baffle kits
4102- Universal nosebowl with round inlets
4103- Zenith cowling
4104- Eyebrow cooling
4105- Rubber baffling seal
Motor mounts (4200)
4201(A)- Zenith 601/650 mount, all models
4201(B)- Zenith 750/705 mount
4201(C)- Pietenpol mount, high thrust line
4201(D)- KR2/2S mount, conventional gear
4201(E)- KR2/2S mount, tricycle gear
4201(F)- Custom mounts
4202- Tray and spools
4203- Bushings
4204- Bolts, nuts, clips, tubes
Notes on weight and balance
Notes on Cleanex mount, Panther mount
Airframe fuel systems (4300)
4301- Firewall pass through
Notes on gascolators, valves, braided lines
Note, group 1000 was revised at 6:15 pm est 3/21
Note, group 2200 was revised at 8:50 pm est 3/21
Builders:
Here is the first half of the revised numbering system. I will have the second half out later today. After that we will have a builder check list, sample build options based on the ‘Alan Able- Eddie easy’ models we discussed last month, I will introduce boxed ‘kits’ that will cover whole groups, and we will revise our parts catalog to reflect these new numbers. All on target to get done this week. Good thing I broke my new years resolution to drink less coffee. Everyone should print out copies of the posts in this series for their own shop build note-book. If you are heading to CC#25 or to sun n fun, having these in your hand will allow us to cover a lot of ground and take notes for your particular plan of progress. When I am standing at Sun n Fun, and guy has a notebook in his hand, and right beside him is a guy who claims to have followed our webpages but has no idea about this numbering system, I am going to be polite to both of them, but who do you think is going to get the bulk of my time? Which guy gets a regular answer, and which guy gets me to dig out the rear oil case and show him the flow pattern in detail?….. Correct, the guy who brought me another coffee……Just kidding.
Crank group (1000)
1001 (A)- Crank (8409 mark, GM)
1001 (B)- Billet Crank (Fly5th Bearing)
1002- Crank gear
1003- Crank gear key
1004- Crank gear gasket
1005- Rear keys -2-
1006- Fuel pump eccentric
1007- Spacer
1008- Bronze distributor drive gear
1009- Oil slinger
1010- Main bearings
1011- Connecting rod bearings
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Cam group (1100)
1101- Cam
1102- Thrust washer
1103- Key
1104- Cam gear
1105- Hydraulic lifter set -12 total-
1106- Cam lubricant
1107- ZDDP oil additive
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Case group (1200)
1201- Case -2 halves with studs-
1202- Main case bolts -8-
1203- Main case nuts -8-
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Piston and rod group (1300)
1301- Piston set with wrist pins
1302- Ring set
1303- Connecting rods -6-
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Cylinder group (1400)
1401- Cylinders -6-
1402- Base gaskets -6-
1403- Head gasket set
Head group (1500)
1501- Pair of heads with seats and guides
1502- Valve spring set
1503- Retainer set for intakes and keepers
1504- Exhaust valve rotators and keepers
1505- Intake valves -6-
1506- Valve seals
1507- Exhaust valves -6-
1508- Exhaust stacks -6-
1509- Welded on intake pipes
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Valve train group (1600)
1601- Pushrods -12-
1602- Pushrod tubes -12-
1603- Pushrod O-rings -24-
1604- Rocker arm set -12-
1605- Rocker balls -12-
1606- Nuts -12-
1607- Lock nuts -12-
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Head clamping hardware (1700)
1701- Guide plates -6-
1702- Stud O-rings -12-
1703- Rocker studs -12-
1704- Upper head nuts -12-
1705- Upper head washers -12-
.
Steel engine cooling baffles (1800)
1801- Under cylinder cooling baffles -2-
1802- Clips to retain engine cooling baffles -4-
1803- Baffle between #1 cylinder and distributor
1804- Baffle between #2 cylinder and oil cooler
.
Valve Cover Group (1900)
1901- Valve covers -1 pair-
1902- Hold down clamps -8-
1903- Hold down hardware 1/4″-20 -8-
1904- Valve cover gaskets -2-
1905- Oil fill cap
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Rear oil case group (2000)
2001- Rear oil case casting
2002- Rear oil seal
2003- 5/16 hold down hardware
2004- 3/8 hold down hardware
2005- Case to block gasket
2006- Harmonic balancer
2007- Balancer bolt and washer
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Oil pump and regulator group (2100)
2101- Oil pump assembly
2102- Oil pump gaskets
2103- Oil pressure regulator piston
2104- Oil pressure regulator spring
2105- Oil pressure regulator plug
2106- Plug washer
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Oil Pan Group (2200)
2201 (B)- Gold billet Oil pan
2201 (W) – Fly weight welded Oil pan
2202- Oil pickup
2203- 1/4″-20 hardware -19-
2204- Drainplug
2205- Oil pan gasket
2206- Dipstick
2207- Dipstick bracket
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Front cover group (2300)
2301- Front cover
2302- Cover to case gasket
2303- Front oil seal
2304- 3/8″ hardware -9-
