Corvair College #24, reviewed in pictures, part three.

Friends,

Here is part three of the college coverage:

Above, Bill Princell’s (in gray shirt) Pietenpol engine on the stand at 2,500rpm for 15 seconds. I am verifying the full timing advance on the engine to be 30 degrees. This is done with a timing light, such as the one in my hand. For some reason, 10-15% of builders absolutely refuse to set their timing with a light, and fly the plane by only setting the timing statically. This is a sure-fire way to internally harm the engine from detonation.  We have long published a very detailed 9 page instruction sheet on how to install a distributor and time it correctly, complete with pictures. It is on our main website, and we send the directions with every single distributor we sell. How can I tell in an instant that the person I am speaking with never read the instructions? We they ask me questions about what the idling timing setting is. Aviation comes with lots of instructions of all kinds. You will have more fun, spend less money and live a lot longer if you read them. (note that there is no baffle box on the engine. this is why I limited this particular un to 15 seconds. we had just removed the box after a long run to inspect the top of the engine.)

 

Above, photographic proof that Corvair College is a high pressure all business learning enviornment….Irv Russell and Bill Rotenberry get some serious study time in.

Above, Pietenpol guys Terry hand and Dave Aldrich speaking to each other. Dave is holding a 64 x 35 sensenich that we sold him for his Piet. Armchair experts will claim that “every light plane flies better on a 72″ prop.” That statement is the verbal ID card of a guy who understands nothing about aircraft propulsion and just parrots things he has heard. The prop in Dave’s hands is an outstanding performer on a Corvair powered plane in the Piet’s speed category. We flew it about 70 hours on the Wagabond. I would put it against any other wooden prop on a Corvair powered plane in this speed range. It will also make far more thrust than a 72″ wood prop on a 65-75-85 Continental, and would match the output of a very strong running C-90. You can look on our thrust and HP test reports and see that an O-200 tested right on a 150 isn’t a great thrust producer either. Many armchair experts often incorrectly claim the Cessna 150 has a 72″ prop, it doesn’t, it is 69″. If it would have climbed 100 fpm more with a 72″ prop Cessna would have put one on there. At its very core, homebuilding is about learning. Testing and data are the foundation of learning. parroting old wives tales never taught anyone anything.

 

Above, I speak with Piet builders and flyers Kevin Purtee and Shelley Tumino. Kevin wrote an in-depth article on his building and flying experience for us three weeks ago. A small facet of his experience is the accident he had this last summer. At the college he reassembled and test ran his 2,700cc Dan bearing engine that powered his plane for 340 hours. Before the college I inspected the engine carefully. Other than a broken ring gear and a bent starter from the accident, there as no damage. On general principle, I retired the crank and the cam from flying. The replacement crank was equipped with a gen 2 Dan bearing journal, but retained Kevin’s original Dan bearing housing. Dan inspected the housing before the college, and replaced the bearings. This was not required, but it was inexpensive. Here is a very convincing demonstration of the accuracy of Dan’s bearing parts: Original engine case and bearing housing, new crank and 2nd generation bearing journal: It went right back together and zeroed out exactly when the cover was bolted back on its original dowel pins. There is a common misconception that the bearing housing has to be ‘line-bored’ to be accurately affixed to the case, or that Dan’s arrangement isn’t able to be disassembled after installation. Kevin’s engine showed both of these assumptions to be wrong.

On Saturday night, we awarded the Cherry Grove Trophy to Kevin and Shelley. The trophy goes to the builders and flyers that have made a great contribution to Corvair powered flight. We have only 8 slots on the trophy, and their names are in the 5th location. In three more years we will retire the trophy and send it to The National air and space museum. Their names join Mark Langford, Dan Weseman Joe Horton and PF Beck, as outstanding members of our movement that went out of their way to make Corvair powered flight more accessible to builders that followed them. Their frequent appearances at airshows far from Texas, their constant promotion of ‘learn build and fly’ and the hosting of the highly successful Corvair college #22 made them the right people to be awarded the trophy in 2012.

 

Although Kevin’s day job is flying attack helicopters, he also immerses himself in experimental aviation.  Every one who has met him understands him to be a very funny and friendly guy. Kevin is justifiably proud of his 31 years as a warrior, but in the setting of homebuilts, he likes to be thought of as another fellow builder. At the College he wore my sock monkey hat and Shelley had a shirt for him with the ‘hello kitty’ logo embroidered on it. Neither of these two touches worked to fully suppress Kevin’s tough guy nature, but the did very effective show that he has a good sense of humor. Man on the right is long time corvair movement builder Chris Pryce, who has just started flight training with the USAF.

Above, gratuitous Scoob E dog photo. Like many dogs, he gets nervous about being left behind when any type of packing is going on. The fact it took two days to load the trucks and trailers was almost too much for him. He was overjoyed when we finally let him sit in the vehicle several hours before we left. It was his 8th college.

 

Above, Local dogs Spike and Max were fascinated by all the action around the run stand.

Above, Vision builders Michelle Tomolo and Mike Schwab enjoy their smooth running 3,000 cc engine with Dan bearing. Theri Vision is about half done. It is a combination that many people are looking forward to seeing fly.

 

Above, packing works both coming and going, and Brian Law offered to comfort Scoob E while we packed up at the end of the day on Sunday.

Above, Grace took this very nice photo of P.F.’s Piet at sunset on Sunday.

 

Mike and Michelle stand by their 3,000 cc Corvair after it came off the run stand. The engine is equipped with all of our gold parts. Although headed for their Vision EX, this exact engine could power a Zenith, a Piet, a KR, or a number of homebuilts. On most installations, the only engine components that vary are the carb and the propeller. Other than these two items, virtually all parts of our standard configuration engine can be used on any Corvair powered airframe. -ww

Corvair College #24, reviewed in photos, part two.

Friends,

Tonight’s instalment of photos from college#24……

Above, I give a hands on demonstration of setting the valve adjustment on a corvair. I always prefer to do this with the pan off and the engine standing on its nose. We have a stand for this, but it could be done just as easily with a stand made from two 18″ squares of 3/4″ plywood. In this position the crank sits still and the engine rotates around it. This is how certified engines are assembled in repair stations.

Dan Heath’s KR-2 in overhead flight. It is white on top because composite planes need to stay cool in sunlight, but the bottom of the aircraft shows why he calls the plane “the Blackbird.”

 

Above, Dan gives a hands on demonstration of how his original 5th bearing design is field installed on an existing fully assembled engine as an upgrade. Several engines at the college featured Dan’s 2nd generation bearing which requires working with the crank out of the engine. He is still in full production on both designs because they serve different needs. Dan and I have sourced a different crank shop and nitriding facility here in Jacksonville to use in addition to our traditional work with Moldex in MI. Builders interested in having their crank done and using Dans bearing can streamline the process by having us take care of the crank and opting for a Gen 2 bearing. The crank comes back as a drop in piece and the majority of the alignment work of the bearing installation is done because the Gen 2 part on the crank is already installed and ground concentric with the crankshaft.

Above, Dan Heath, on the right, talks about his KR-2 with other builders. Many people commented that Dan’s engine installation displayed outstanding attention to detail.

 

Above, Irv Russell, left, gives a thumbs up after a demo flight in Phil Maxson’s 601. Irv is building a 650 but had never flown in either a 601 nor a 650. This was quickly taken care of at the college. Irv got a jump-start on building his own engine by picking up a closed case from us with a gen 2 Dan bearing already installed. We gave it to him at the discounted price because he used his core motors case and crank as a trade in.

Above, Zenith 750 builder Gaston Brawley finished and ran his 3,000 cc engine at the college. It features a Roy bearing and a lot of very nice detail work, including all of our gold parts, which match is paint job. His alternator bracket is in place, but we rarely run a charging system on a break in run.

 

Above, Corvair college #20 grad Jon Coxwell had the company of his son at #24, and the pleasure of finishing and running his Aircamper engine. Here both father and son give thumbs up.

Above, another photo of air inlet rings. This is Phil Maxson’s 601 cowl. It is one of our older one piece units. Phil’s plane was finished in our old Edgewater hangar in the spring of 2006. His cowl has been in the same configuration since then, and he has never had any type of heat issue. At the College he flew down with a 3,100cc engine built by Mike Robitie for mikes Cleanex project. Phil is good friends with Mike and opted to break the engine in on Phil’s 601. The history of this plane is a good example that we have long known how to install the Corvair on the Zenith airframe, our own 601 first flying almost 9 years ago.  Builders of these airframes have a very proven path to follow.

 

Above, something of a coincidence: notice the names, Builders Michelle Tomalo and Shelly Tominio, sisters in Corvairhood, they even look a little bit alike.

Above, At the Friday night dinner, Local host P F Beck took the time to thank his outstanding crew. They did a great job and stayed late into the night and to the last builder was gone on Sunday. We wanted for nothing at the event, these guys set the standard for host performance.

Above, Dan stands beside is 3,000 cc Panther Prototype engine. It is the first engine running with his new, made in America, billet crankshaft. Note that it also has our jointly developed rear alternator arrangement. (a little more full output load testing takes place this week) At the College the engine Greg Crouchley built for his Waiex airframe also featured one of Dan’s billet cranks fitted with a gen 2 bearing.  While they are not required, they are the last word in strength an a good value when measured against the extreme cost of buy-it-in-a-box imported engines.-ww